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Spraying equipment SPRAY EQUIPMENT
Imported SG-100 plasma torch
The imported SG100 plasma torch is an 80-kW multiphase torch suitable for a wide range of applications. Whether you’re engaged in high-volume production requiring high-quality, uniform, and repeatable coatings or in small-batch production that demands speed and flexibility, the SG100 offers unparalleled versatility.
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Product Description
Imported SG-100 plasma torch
The imported SG100 plasma torch is an 80-kW multiphasic torch suitable for a wide range of applications. Whether you’re engaged in high-volume production requiring high-quality, uniform, and repeatable coatings or in small-batch production that demands rapid flexibility, the SG100 offers unparalleled versatility.
The unique design of the SG100 allows it to employ either internal or external powder feeding. Internal powder feeding ensures that particles are delivered to the location with the highest energy density in the plasma beam, enabling optimal energy transfer and particle velocity. Together, these two factors result in the highest coating deposition efficiency.
The two internal powder feed ports of the SG100 can be used independently, or simultaneously to achieve a high spraying rate. They can also be used to mix different materials within the plasma beam.
An optional external powder delivery method is also available. The external powder feed port can replace the internal powder feed port or be used in combination with it. Whether using internal or external powder delivery, numerous incident angles can be achieved. The combination of dual internal powder feeds and external powder delivery makes the SG100 the most versatile and efficient plasma spraying equipment available.
The SG100 can operate with a range of gases, including argon, nitrogen, helium, and hydrogen. Using helium as the secondary gas can significantly extend the lifespan of spare parts and reduce operational and assembly costs. On average, a single set of hardware can operate continuously for 200 to 300 hours. Thanks to the SG100’s fewer components and its self-configuring design, assembly time is reduced and accuracy is enhanced, enabling the system to meet even stringent and demanding CE acceptance criteria.
Under specific operating conditions, components of the SG100 plasma torch can last up to three times longer than those of other torches. Considering its relatively low cost of consumables, ease of maintenance, and exceptionally long service life of key components, the SG100 is an economically superior spraying tool.
Other features, including automatic calibration and wear-resistant nozzle components with a longer service life, help reduce both operational and assembly costs. It can even operate at a power output of 100 kW.
Applicable nozzle.
The SG100 can be used in three spray modes (subsonic, Mach I, and Mach II). Depending on the specific requirements, different anode and cathode configurations as well as gas distribution ring setups can be selected.
Conclusion
Summary of the features of the SG100 plasma torch:
1) There are three operating modes based on coating performance requirements: subsonic, Mach 1, and Mach 2.
2) Optional internal/external powder delivery modes, which can also be used in combination; powder can be delivered from multiple angles to meet various needs.
3) Sustainable working hours are relatively long; it’s easy to disassemble and maintain, with low fuel consumption.
4) No moving parts. Internal components are easy to replace, and it boasts high thermal efficiency.
5) Operation conditions, airflow velocity, and deposition rate are selectively adjustable for precision-machined components.
6) The standard configuration features internal powder delivery; an external powder delivery kit is available as an option.
7) Adaptive design—no calibration required for the nozzle electrode.
8) Long-life nozzle wear parts with easy maintenance; the anode and cathode of the spray gun have extended service lives; automatic calibration reduces operation and assembly costs.
9) Complies with CE certification.
Thanks to its low consumable costs, easy maintenance, and long service life of key components, the SG100 is undoubtedly a highly cost-effective spraying tool.
Basic Data for the SG100 Plasma Torch
Size
137mm × 143mm × 175mm
Weight
1.8 kg (net weight, without cable)
Recommended primary energy
Argon gas
Recommended secondary gas
Helium (recommended), hydrogen (optional)
Recommended power
Subsonic: 40 kW
Mach I: 80 kW
Mach II: 80 kW
Recommended water-cooling system
Subsonic: 30.3 l/min
Mach 1: 30.3 L/min
Mach II: 37.9 L/min
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