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Smart + High-Power Arc Spraying System

Arc Spraying Machine, Sanxin SX-1000 High-Power Arc Equipment with Imported Spray Gun

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Corona roller insulating coating

It is indeed feasible and effective to replace rubber and resin linings with a ceramic coating applied to metal roller bodies via thermal spray coating technology. Industrialized countries such as the United States and Japan have developed ceramic coatings for corona rollers and have achieved successful applications on these rollers.

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Properties and Application Ranges of Four Common Ceramic Spraying Materials

Characteristics and Application Ranges of Four Common Ceramic Coating Materials: 1. Alumina: This material is white in color and has a melting point of 2050℃. Due to its high hardness, it can be used as an abrasion-resistant coating for mechanical seals, plungers, shaft components, and other similar applications. It also exhibits excellent resistance to corrosion by acids, alkalis, and salts. 2. Aluminum-Titanium Composite Ceramic: As the TiO₂ content increases, the coating color shifts from light gray to bluish-black. Its melting point is approximately 1800℃, and the coating features low porosity with exceptional smoothness after polishing. Moreover, it does not generate static electricity during use. Consequently, aluminum-titanium ceramic coatings are widely employed in industries such as chemical fiber textiles, printing, and dyeing. 3. Chromium Oxide: This material is dark green in color. The coating is dense and achieves excellent smoothness after polishing. It boasts outstanding chemical stability and is insoluble in a variety of solvents, including acids, alkalis, and salts. As a result, this coating is extensively used in environments exposed to various corrosive media. Additionally, it possesses high hardness comparable to tungsten carbide-cobalt, making it suitable for wear-resistant applications. 4. Zirconia: This material is white in color and has a melting point of 2860℃. It is used for protecting high-temperature gas-erosion-resistant parts and for preparing thermal insulation coatings. We have accumulated extensive experience in material, equipment, process, and solution development for coating applications, and we are currently replicating these successful cases. We will guide you through the entire coating manufacturing transformation process, ensuring: rapid production start-up; a reliable supply solution covering materials, equipment, and processes comprehensively; coating trials conducted either on-site at your facility or at our technical center; and consistently high coating quality and efficiency. Start collaborating with us today and reap success tomorrow!

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Imported plasma torches (torch for spraying ceramic powder materials such as alumina, chromia, and zirconia)

The imported SG100 plasma torch is an 80-kW multiphase torch suitable for a wide range of applications. Whether you’re engaged in high-volume production requiring high-quality, uniform, and repeatable coatings or in small-batch production that demands speed and flexibility, the SG100 offers unparalleled versatility.

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Injection Molding Machine and Extruder Screw with Tungsten Carbide, Hard Alloy, and Ceramic Coating

In response to the demands of various plastic products, most of the ultra-engineering plastics currently in use contain additives such as flame retardants, glass fibers, calcium carbonate, and modifiers, which lead to rapid corrosion, wear, and shortened service life of the barrel and screw. This process ensures that the sprayed alloy layer is completely resistant to peeling, cracking, and porosity, and strictly controls issues such as workpiece deformation.

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