Imported SG-100 plasma torch

The imported SG100 plasma torch is an 80-kW multiphase torch suitable for a wide range of applications. Whether you’re engaged in high-volume production requiring high-quality, uniform, and repeatable coatings or in small-batch production that demands speed and flexibility, the SG100 offers unparalleled versatility.

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Product Description

Imported SG-100 plasma torch

The imported SG-100 plasma torch is an 80-kW multipurpose torch suitable for a wide range of applications. Whether you’re engaged in high-quality, uniform, and repeatable coating for large-scale production or need fast, flexible solutions for small-batch manufacturing, the SG-100 plasma torch offers unparalleled versatility.

The unique design of the SG-100 plasma torch allows it to employ either internal or external powder feeding. Internal powder feeding ensures that particles are delivered to the region with the highest energy density within the plasma jet, thereby maximizing energy transfer and particle velocity. Together, these two factors result in the highest coating deposition efficiency.

The two internal powder feed ports of the SG-100 plasma torch can be used independently or simultaneously to achieve high spraying speeds and enable the mixing of different materials within the plasma jet. An optional external powder feed option is also available. The external powder feed port can either replace the internal powder feed port or be used in combination with it. Whether using internal or external powder feed, numerous incident angles can be provided. The combination of dual internal powder feed and external powder feed makes the SG-100 plasma torch the most versatile and efficient plasma spraying equipment available.

The SG-100 plasma torch can use a variety of gases, including argon, nitrogen, helium, and hydrogen. Using helium as the secondary gas can significantly extend the lifespan of spare parts and reduce operating and assembly costs. On average, a single set of hardware can operate continuously for 200 to 300 hours. Due to... The SG-100 plasma torch features few components and a self-designed structure, resulting in shorter assembly times and greater precision, thereby meeting even stringent and demanding CE acceptance criteria.

Under specific operating conditions, the components of the SG-100 plasma torch can last up to three times longer than those of other torches. Considering its relatively low cost of consumables, the ease of maintaining the torch, and the exceptionally long service life of its critical components, the SG-100 plasma torch is an economically advantageous and high-quality spraying tool.

Other features: automatic calibration, wear-resistant nozzle components with a longer service life, reduced operational and assembly costs, and the ability to operate even at a power output of 100 kW.

Applicable nozzle: SG-100 plasma torch It can be used in three spray modes—subsonic, Mach 1, and Mach 2—and depending on the specific requirements, different anode and cathode configurations as well as gas distribution ring setups can be selected.

Summary

Summary of the features of the SG100 plasma torch:

1) There are three operating modes based on coating performance requirements: subsonic, Mach 1, and Mach 2.

2) Optional internal/external powder delivery modes, which can also be used in combination; powder can be delivered from multiple angles to meet various needs.

3) Sustainable working hours are relatively long; it’s easy to disassemble and maintain, with low fuel consumption.

4) No moving parts. Internal components are easy to replace, and it boasts high thermal efficiency.

5) Operation conditions, airflow velocity, and deposition rate are selectively adjustable for precision-machined components.

6) The standard configuration features internal powder delivery; an external powder delivery kit is available as an option.

7) Adaptive design—no calibration required for the nozzle electrode.

8) Long-life nozzle wear parts with easy maintenance; the anode and cathode of the spray gun have extended service lives; automatic calibration reduces operation and assembly costs.

9) Complies with CE certification.

Thanks to its low consumable costs, easy maintenance, and long service life of key components, the SG-100 plasma torch truly deserves to be regarded as a highly cost-effective spraying tool.

Basic Data for the SG100 Plasma Torch

Size	137mm × 143mm × 175mm
Weight	1.8 kg (net weight, without cable)
Recommended primary energy	Argon gas
Recommended secondary gas	Helium (recommended), hydrogen (optional)
Recommended power	Subsonic: 40 kW Mach I: 80 kW Mach II: 80 kW
Recommended water-cooling system	Subsonic: 30.3 l/min Mach 1: 30.3 L/min Mach II: 37.9 l/min