Newly upgraded intelligent arc spraying system

Arc Spraying Machine, Sanxin SX-1000 High-Power Arc Equipment with Imported Spray Gun

Category:

Coating spray equipment

Arc Spraying Equipment

Zinc-spraying machine, aluminum-spraying machine

Arc Spraying Copper Equipment

Hydropower and Water Resources

Power system

New Intelligent Arc Spraying Equipment

Key words:

电弧喷涂机

大功率电弧设备

进口喷枪

Request for quotation E-mail:CarrieFeng07@outlook.com

Product Description

Introduction to the SX-1000 High-Power Arc Equipment + Imported Gun

Obvious advantages of imported arc spray guns:

1. The nozzle section of the imported arc spray gun consists of an air cap and a atomizing cover. The air cap comes in various diameters, and around the air cap there is a ring of air holes that generate an airflow to compress the electric arc, thereby making the spray flame more concentrated. The atomizing cover can be either cross-shaped, straight-line, or plum-blossom-shaped (see the accompanying figures below).

2/ Depending on the different wire materials and process parameter requirements, the air cap and atomizing nozzle can be combined and matched in various ways to produce distinct spray flame patterns and coating results. This approach can elevate the arc temperature, enhance the atomization effect, and result in a denser coating with higher bonding strength.

The 3/JEETR 96 arc spraying system can be optionally equipped with an Arc Jet kit (commonly known as the accelerated nozzle) to increase the particle velocity and atomization during spraying. After installing the Arc Jet kit, the particle beam becomes more concentrated compared to that produced by a standard spray gun (see accompanying illustration).

4. The deposition efficiency is 25% to 50% higher than that of a standard spray gun; particle velocity is 49% higher than that of a standard spray gun; the coating surface is smoother (reducing post-processing requirements by nearly half); porosity is lower; and coating hardness is significantly higher (more than 20% higher than that of a standard spray gun).

5/ Arc Spraying Coverage rate 100%, when the ratio is in 400A Time ( 75% Cycle ), The coating thickness can be as low as a few micrometers.
6/ Specially designed air cap ensures superior atomization. Can be used for handheld or machine-mounted spraying. Suitable for spraying. 1.6 mm and 2.0 mm wire stock. Monitoring the “gun tip” pressure ensures the stability and consistency of coating quality.

7/ Extremely high atomization pressure (up to 38 l/sec) makes it easier to achieve denser coatings.

8/ These advantages provide users with maximum processing safety, reliability, and flexibility, including a wide range of spray coating applications and significantly improved coating quality of the arc.

9/ JEETR 96 The arc spraying system of this type is currently the arc spraying system with the largest installed base in the international market.

SX-10 Features of the 00-type Supersonic Arc Spraying Machine:

The company’s latest supersonic arc spraying machine consists primarily of a main power supply, a supersonic arc spray gun, a wire-feeding mechanism, a control system, and a compressed air system. The equipment is meticulously manufactured, boasts reliable performance, and exhibits excellent operational stability, providing the most fundamental guarantee for obtaining high-quality coating layers.

1. Stable performance, easy to operate

This machine employs integrated circuits to hardwire its functions into a fixed program. During operation, the machine automatically executes standardized procedures, thereby preventing operator errors that could damage the equipment and ensuring both operator safety and equipment integrity. The machine is also equipped with a remote control switch, allowing spray operations to be carried out even when the operator is located at a considerable distance from the main unit. The supersonic arc spraying equipment features highly stable output voltage and current, strong anti-interference capability, sensitive adjustment, uniform coating, minimal oxidation and burn loss, and can operate reliably under harsh conditions for extended periods. Moreover, the equipment boasts a long service life.

2. Wire sizes are optional, and the coating has high bonding strength.

Wire diameter options available: φ1.6–φ3.0 mm, suitable for a wide range of spraying applications, helping businesses save on materials and improve economic efficiency.

Coating adhesion strength can reach 70 MPa, whereas the bonding strength of conventional arc spraying typically ranges only from 30 to 40 MPa. The particles are ejected at high velocity, resulting in excellent atomization and fine particle size. Consequently, the resulting coating is smooth, highly dense (with a porosity of ≤0.5%), and exhibits significantly enhanced wear resistance and corrosion resistance.
3, The workpiece remains undeformed and its microstructure is unaffected.
The temperature rise during spraying of general workpieces shall not exceed. 100℃, so the workpiece does not deform; since the spray heat does not directly act on the workpiece surface, the spraying process will also have no impact on the workpiece’s microstructure.
4. High spraying efficiency and wide applicability.
It boasts high spraying efficiency and excellent energy utilization, capable of spraying over 40 kg of metallic wire per hour. This equipment is ideal for on-site construction and can be used to spray a wide variety of metallic and metal-ceramic materials—both solid wires and powder-core wires—including various alloy wires, ceramics, molybdenum, aluminum, zinc, brass, copper alloys, stainless steel, Babbitt alloy, and more. It finds extensive application in wear- and corrosion-resistant coatings for structural steel, mechanical equipment, crankshafts, camshafts, starters, generators, fan impellers, shaft components, molds, chemical processing equipment, printing machinery, paper-drying cylinders, power generation, metallurgy, and other industries.

5, The spray gun has a large extension range, and wire feeding can be either push or pull.
The spray gun can be equipped with a 30-meter cable, an air hose, and an eight-core control cable. The spray gun’s operational radius from the main unit can reach up to 30 meters, enabling it to spray in remote job sites. This machine offers two wire-feed options: pull-feed or push-feed.
6. Wear parts do not need to be replaced frequently.
Components such as the conductive nozzle, featuring a patented design, are highly durable, significantly extending the service life of wear parts, reducing production costs, enhancing work efficiency, and effectively improving coating quality.

7. Easy to repair and maintain

The design of the host machine and spray gun takes into account maintenance and servicing requirements, adopting a simple-to-disassemble, compact structural approach.

SX-10 00 Supersonic Arc Spraying Machine – Main Technical Data: