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Spray coating processing SPRAY PROCESSING
Pre-strengthened wear-resistant coating for printing press rollers
The anilox roller for flexographic printing machines is coated with a high-density, high-hardness ceramic material applied via thermal spraying, offering a service life that is ten times longer than that of chrome-plated rollers. Key issues such as corrosion and non-slip defects in the paper feed, guide, and impression rollers of printing machines, as well as wear on the fluting surfaces of corrugated board rollers and failures caused by the degradation of corona treatment rollers—where rubber and epoxy bushings are replaced with thermally sprayed ceramic materials—can all be effectively addressed through thermal spraying technology, which has proven to be a highly reliable solution. Surface Pre-强化 for Printing Machine Rollers: Spraying Areas—As Per Drawing Design; Operating Conditions—Friction and Wear / Ink Corrosion; Solution—Various Spraying Methods; Coating Material—Stainless Steel with HRB300 Hardness; Coating Thickness—0.3–1.2 mm; Precision Printing Rollers—After ultrasonic spraying and polishing of 316L stainless steel, the surface achieves a mirror-like finish; Standard Printing Rollers—Arc-sprayed high-chromium alloy; Performance Benefits—Can replace hard chrome plating. Anilox Rollers for Printing Machines: Operating Conditions—Friction and Wear / Printing Ink Corrosion; Solution—Plasma Spraying; Coating Material—Chromium Oxide Powder; Coating Thickness—0.4–0.5 mm; Engraving Wire Sets—600; Materials, Equipment, Processes, and Solutions—We have accumulated extensive experience in coating applications and are now successfully replicating these proven cases. We will **support you throughout the entire coating manufacturing transition process**, ensuring: rapid start-up; a comprehensive and reliable supply solution covering materials, equipment, and processes; coating trials conducted either at your site or in our technical center; and consistently high coating quality and efficiency.
等离子喷涂
Product Description
Pre-strengthened wear-resistant coating for printing press rollers
The anilox roller for flexographic printing machines is coated with a high-density, high-hardness ceramic material applied via thermal spraying, offering a service life that is ten times longer than that of chrome-plated rollers. Key issues—such as corrosion and lack of anti-slip properties in the paper feed, guide, and impression rollers of printing machines; wear on the tooth surfaces of corrugated board rollers; and the need to replace rubber and epoxy bushings with thermally sprayed ceramic coatings on corona rollers—to improve the quality of polymer film products—can all be effectively addressed through thermal spraying technology.
Pre-strengthening of printing press roller surfaces
Spraying area: As indicated on the drawing.
Working condition: Friction and wear / Ink corrosion
Solution: Various spraying methods
Coating material: Stainless steel with a yield strength of approximately HRB300.
Coating thickness: 0.3–1.2 mm
Precision printing rollers: After ultrasonic spraying and polishing with 316L, they achieve a mirror-like finish.
Common printing rollers: arc-sprayed high-chromium alloy
Performance: Can replace hard chrome plating.
Printing machine anilox roller
Working condition: Friction and wear / Ink corrosion
Solution: Plasma spraying
Coating material: Chromium oxide powder
Coating thickness: 0.4–0.5 mm
Carving harness: 600
Materials - Equipment - Processes - Solutions
We have accumulated extensive experience in coating applications, and we are now replicating these successful cases. We are fully committed to helping you smoothly transition your coating manufacturing processes, ensuring: rapid start-up; a reliable supply solution that covers everything—from materials and equipment to processes; coating trials conducted either at your site or at our technical center; and consistently high coating quality and efficiency.
Prev: Ultrasonic Mold Wear-Resistant Coating
Next: Tungsten carbide coating on the surface of the paper machine rewind roller.
Online Quotation
Related products
Spraying equipment SPRAY EQUIPMENT
Pre-strengthened wear-resistant coating for printing press rollers
The anilox roller for flexographic printing machines is coated with a high-density, high-hardness ceramic material applied via thermal spraying, offering a service life that is ten times longer than that of chrome-plated rollers. Key issues such as corrosion and non-slip defects in the paper feed, guide, and impression rollers of printing machines, as well as wear on the fluting surfaces of corrugated board rollers and failures caused by the degradation of corona treatment rollers—where rubber and epoxy bushings are replaced with thermally sprayed ceramic materials—can all be effectively addressed through thermal spraying technology, which has proven to be a highly reliable solution. Surface Pre-强化 for Printing Machine Rollers: Spraying Areas—As Per Drawing Design; Operating Conditions—Friction and Wear / Ink Corrosion; Solution—Various Spraying Methods; Coating Material—Stainless Steel with HRB300 Hardness; Coating Thickness—0.3–1.2 mm; Precision Printing Rollers—After ultrasonic spraying and polishing of 316L stainless steel, the surface achieves a mirror-like finish; Standard Printing Rollers—Arc-sprayed high-chromium alloy; Performance Benefits—Can replace hard chrome plating. Anilox Rollers for Printing Machines: Operating Conditions—Friction and Wear / Printing Ink Corrosion; Solution—Plasma Spraying; Coating Material—Chromium Oxide Powder; Coating Thickness—0.4–0.5 mm; Engraving Wire Sets—600; Materials, Equipment, Processes, and Solutions—We have accumulated extensive experience in coating applications and are now successfully replicating these proven cases. We will **support you throughout the entire coating manufacturing transition process**, ensuring: rapid start-up; a comprehensive and reliable supply solution covering materials, equipment, and processes; coating trials conducted either at your site or in our technical center; and consistently high coating quality and efficiency.
等离子喷涂
Product Description
Pre-strengthened wear-resistant coating for printing press rollers
The anilox roller for flexographic printing machines is coated with a high-density, high-hardness ceramic material applied via thermal spraying, offering a service life that is ten times longer than that of chrome-plated rollers. Key issues—such as corrosion and lack of anti-slip properties in the paper feed, guide, and impression rollers of printing machines; wear on the tooth surfaces of corrugated board rollers; and the need to replace rubber and epoxy bushings with thermally sprayed ceramic coatings on corona rollers—to improve the quality of polymer film products—can all be effectively addressed through thermal spraying technology.
Pre-strengthening of printing press roller surfaces
Spraying area: As indicated on the drawing.
Working condition: Friction and wear / Ink corrosion
Solution: Various spraying methods
Coating material: Stainless steel with a yield strength of approximately HRB300.
Coating thickness: 0.3–1.2 mm
Precision printing rollers: After ultrasonic spraying and polishing with 316L, they achieve a mirror-like finish.
Common printing rollers: arc-sprayed high-chromium alloy
Performance: Can replace hard chrome plating.
Printing machine anilox roller
Working condition: Friction and wear / Ink corrosion
Solution: Plasma spraying
Coating material: Chromium oxide powder
Coating thickness: 0.4–0.5 mm
Carving harness: 600
Materials - Equipment - Processes - Solutions
We have accumulated extensive experience in coating applications, and we are now replicating these successful cases. We are fully committed to helping you smoothly transition your coating manufacturing processes, ensuring: rapid start-up; a reliable supply solution that covers everything—from materials and equipment to processes; coating trials conducted either at your site or at our technical center; and consistently high coating quality and efficiency.
Prev: Ultrasonic Mold Wear-Resistant Coating
Next: Tungsten carbide coating on the surface of the paper machine rewind roller.
Online Quotation
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