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Spray coating processing SPRAY PROCESSING
Tungsten carbide coating for equipment in the new energy industry
In the lithium battery industry, various types of equipment are coated with tungsten carbide wear-resistant coatings, including spiral shafts, screw conveyors, battery raw material crushers, mixers, conical hoppers, powder handling machines, feeding systems, and more. We offer tungsten carbide coating services via plasma spraying and provide complete production lines for supersonic tungsten carbide spraying equipment. 1. Our equipment is suitable for wear-resistant components in various lithium battery industry devices, such as spiral shafts, screw mixers, crushers, tanks, cylinders, conical hoppers, powder handling machines, feeding systems, and electrode manufacturing equipment—providing durable wear-resistant coatings. 2. Our coatings are ideal for spiral shafts, screw mixers, powder mixers, V-shaped mixers, conical mixers, and plow-type mixers, offering wear-resistant coatings for plow blades and cutting edges. 3. The tungsten carbide coatings achieve a hardness of HRC75 or higher, effectively preventing metal abrasion from contaminating powders. 4. Guangzhou Sanxin utilizes American Praxair supersonic spraying equipment and imports high-quality tungsten carbide materials. Before Tungsten Carbide Coating on Lithium Battery Equipment Spiral Shafts Supersonic Tungsten Carbide Coating Application After Supersonic Tungsten Carbide Coating on Spiral Shafts After Supersonic Tungsten Carbide Coating on Spiral Shafts After Tungsten Carbide Coating on Battery Raw Material Equipment Grating Plates After Tungsten Carbide Coating on Battery Raw Material Equipment Grating Plates After Tungsten Carbide Coating on Crusher Machines After Tungsten Carbide Coating on Crusher Machines Battery Raw Material Equipment Tanks Battery Raw Material Equipment Conical Hoppers and Covers Sanxin’s Thermal Spray Coating Processing Equipment and Capabilities: We offer thermal spray processing services using American PRAXAIR supersonic spraying equipment, American Miller plasma equipment, and other domestically produced thermal spray and plasma equipment. A. Coating Processing Equipment: We have over ten units of American PRAXAIR supersonic spraying equipment, American Miller plasma equipment, domestic supersonic spraying equipment, domestic plasma equipment, and arc spraying equipment. B. Coating Processing Workshops: We have two enclosed spray operation rooms and one enclosed sandblasting workshop, with an annual capacity to process 100,000 coated parts. C. Coating Machinery: We possess over ten types of machining equipment, including various lathes, high-precision grinders, and precision polishing machines, along with a full set of advanced quality inspection equipment and surface analysis instruments. Display of Sanxin’s Imported Thermal Spray Equipment: American Import—PRAXAIR JP8000 Supersonic Spraying Equipment PRAXAIR JP8000 Computer Operation Interface British Metallisation Spraying Equipment American Miller Plasma Spraying Equipment The JP8000 Supersonic Spraying System Produced by American Praxair—Features: The JP8000 spraying system is currently the world’s most advanced thermal spray equipment. Its spray gun power can reach up to 250 kW, with a flame temperature of 2,800°C and a combustion chamber pressure of up to 120 × 6.89 kPa. The powder particle velocity can reach 1,200 m/s, making it the only spraying equipment capable of producing compressive stress coatings. Coatings applied using this equipment exhibit high density, excellent bonding performance, low oxidation, and superior quality compared to Jet-kote coatings. The JP-8000TM HP/HVOF® system is the “next-generation” version of the earlier JP-5000®. It is our new, ultra-high-performance HVOF system featuring advanced control, extremely high productivity, and unique coating quality. Thanks to a series of exciting new features, the JP-8000TM boasts a more user-friendly interface than its predecessor. Improvements include the 8100 CORONA gas/fuel management system based on a sophisticated PLC and closed-loop control, providing more precise flame control, increasing equipment uptime, enhancing coating reproducibility, and improving final coating quality. Since its launch, the JP8000TMHP/HVOF® has gained widespread acclaim and recognition within the thermal spray community, achieving near-monopoly status in industries such as steel, corrugated roller manufacturing, and valve production. In 2011 alone, sales in the Chinese market exceeded thirty units, with particularly outstanding success in the valve industry in the Yangtze River Delta region. The JP8000TM has almost become synonymous with valve spraying. “The JP-8000TM is the next-generation system in the evolution of HVOF technology, featuring simpler operation, closed-loop control, and a modular drawer-style design.” The new JP-8000TM system represents a revolution in high-quality HVOF coating technology. To ensure perfection, Praxair Surface Technologies designed the JP-8000TM console around two primary goals: operator/system safety and ease of use. The JP-8000TM adopts separate fuel, gas, and electrical components, with high/low flow control and pressure switches that trigger alarms and shut down the system if operations exceed specified limits. The intuitive graphical user interface (GUI) “touchscreen” simplifies parameter setting and monitoring, ensuring consistent coating characteristics at all times. As an option, the GUI touchscreen can be detached from the electronic and gas/fuel/water module drawer unit and installed remotely. The key benefits of the JP-8000TM’s high particle velocity are its dense coatings and low oxide content. Density is achieved through tightly packed, uniform particle deposition, while low oxide content results from lower particle temperatures and shorter residence times in the flame. These features are especially beneficial in applications requiring highly wear-resistant, hard coatings and clean, dense coatings resistant to corrosion. System Advantages: The JP-8000TM system consists of the 8100 CORONA console, a standard 5220 spray gun, a 1264 powder feeder, all necessary spray gun hoses, and an operating manual. The 8100 CORONA Console: The 8100 is a fully automatic, closed-loop control console equipped with an easy-to-read and follow “touchscreen” graphical user interface (GUI). Operators simply select a process recipe from memory and press the “Run” button on the screen. Process engineers can easily develop and store new recipes using the “Development” screen. The touchscreen makes the console interface extremely user-friendly. To operate the system, operators must first log in. Different levels of protection can be set to prevent unauthorized users from accessing the coating development, process recipe, start-up, or maintenance screens. The application menu screen includes numerous options, such as imperial and metric units, powder feeder settings, reports, and maintenance schedules. The maintenance schedule screen is used to create maintenance schedules for spray guns, consoles, and powder feeders. The development mode screen is used for developing spray parameters. Similar to the control panel screen, parameters can be adjusted during the spraying process. Parameters can be easily transferred to the process recipe screen with a single touch. The process recipe screen is used to select existing parameters or re-enter new ones. The control panel screen displays all data that operators must monitor during the spraying process. Parameters are displayed but cannot be adjusted. The 8100 module circuit is designed as independent drawers, allowing easy removal for repair and maintenance. If necessary, a drawer module can be removed and replaced with a new one in a very short time, minimizing downtime. Thanks to precise control of oxygen and fuel flow, the JP-8000TM delivers high-quality, reproducible coatings. Oxygen flow is controlled by a mass flow meter (MFM) and gas proportioning valve loop. Fuel flow is controlled by the turbine wheel and variable-speed motor of the oil pump. Both loops are closed-loop controlled, providing unique control over the spraying process. Ultimately, the console can produce coatings that meet the requirements of both simple and extreme application conditions. The 8100 model is designed for safe operation and economical use of liquid fuels such as kerosene. Liquid fuels are easier and safer to handle compared to volatile gaseous fuels like hydrogen, propane/propylene, or natural gas. Kerosene is also cheaper than most other HVOF gas fuels. H.C. Starck Company—Spraying Materials: H.C. Starck, a global leading multinational company, is dedicated to the research, development, and production of customized high-performance metal and ceramic powders as well as metal products. · The company’s products are primarily made from five technologically advanced metals: tantalum (Ta), niobium (Nb), tungsten (W), molybdenum (Mo), and rhenium (Re). · H.C. Starck’s tantalum powder, tungsten powder, tantalum sputtering targets, and nickel-niobium products hold the number one global market share. · A global leader in technological metal recycling. · The company operates under a comprehensive business model consisting of three main segments: - Advanced Metal and Ceramic Powders (AMCP) - Finished Products (FPR) - Ceramic Products (CER) · Headquarters located in Munich, Germany. · Twelve modern production facilities across Europe, North America, and Asia. · Approximately 3,000 employees worldwide. · Currently in China: H.C. Starck Chemical Trading (Shanghai) Co., Ltd., H.C. Starck Special Materials (Taicang) Co., Ltd., and the under-construction H.C. Starck Jiangtung Ganzhou joint venture factory.
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Product Description
Spraying tungsten carbide onto new energy equipment
In the lithium battery industry, various types of equipment are coated with tungsten carbide for wear resistance. Screw shaft, screw conveyor machinery, Battery material pulverizer, mixer, Conical hopper , powder material Machine, feeder, Tungsten carbide with surface carbonization Wear-resistant coating.
We can provide plasma spraying services for tungsten carbide coatings. Providing a production line for supersonic equipment used in tungsten carbide thermal spraying.
1. Suitable for various types of lithium-ion battery industry equipment. Screw shaft, screw mixer, Wear-resistant parts for crushers, Tank body, Cylinder body, conical hopper, Powder material Machine, feeder, Electrode manufacturing equipment, Wear-resistant coating.
2. Suitable for all types Spiral shaft, Spiral mixer, Powder mixer, v Type mixer, conical mixer, Plow-type mixer with wear-resistant coatings on the plow blades and blades.
3. The tungsten carbide coating achieves a hardness of HRC75 or higher, effectively preventing metal materials from wearing down and contaminating the powdered material.
4. Guangzhou Sanxin uses American Praxair supersonic spraying equipment and selects imported tungsten carbide materials.
Before spray coating the spiral shaft of lithium battery equipment: Supersonic spraying of tungsten carbide.
After supersonic spraying tungsten carbide onto the helical shaft After supersonic spraying tungsten carbide onto the helical shaft
After spraying tungsten carbide onto the partition plates of battery raw material equipment, ... After the battery raw material equipment partition plates are coated with tungsten carbide,
After tungsten carbide spraying on the crusher After tungsten carbide spraying on the crusher
Battery raw material equipment tank body Conical Hopper and Cover Plate for Battery Raw Material Equipment
Sanxin Company’s Thermal Spray Coating Processing Equipment and Capabilities
PRAXAIR of the U.S. offers supersonic thermal spraying, and Miller plasma equipment from the U.S. provides a wide range of thermal spray services.
A. Coating Processing Equipment: We are equipped with more than ten units of coating equipment, including U.S.-made PRAXAIR supersonic spraying equipment, U.S.-made Miller plasma equipment, domestically produced supersonic spraying equipment, domestically produced plasma equipment, and arc spraying equipment.
B. The coating processing workshop is equipped with: 2 enclosed spray painting booths; 1 enclosed sandblasting booth; and has an annual capacity to process 100,000 coated products.
C. Coating Machining Equipment: We are equipped with more than ten types of machining equipment, including various lathes, high-precision grinding machines, and precision polishing equipment, as well as a complete set of advanced quality inspection equipment and coating surface condition analysis instruments.
Sanxin Thermal Spraying Imported Equipment Display Diagram
U.S. Import – Praxair JP8000 Supersonic Spray Coating Equipment
Praxair JP8000 Computer Operation Interface
UK Metallisation Spraying Equipment US Miller Plasma Spraying Equipment
The JP8000 Supersonic Spray System manufactured by Praxair in the United States
Features:
The JP8000 spraying system is currently one of the most advanced spray-coating devices internationally. Its spray gun can deliver a power output of up to 250 kW, with a flame temperature of 2,800°C and a combustion chamber pressure reaching 120 × 6.89 kPa. The powder ion velocity can reach as high as 1,200 m/s. This system is the only spraying equipment capable of producing compressive stress coatings. When using this equipment for coating, the resulting coatings exhibit high density, excellent bonding performance, and low oxidation levels—significantly superior coating quality compared to Jet-kote sprayed coatings.
The JP-8000TM HP/HVOF® system is the “next-generation” version of the upgraded JP-5000®. The JP-8000TM is our new, ultra-high-performance HVOF system featuring advanced control capabilities, exceptionally high production capacity, and uniquely superior coating quality. Thanks to the introduction of a series of exciting new features, the JP-8000TM boasts a more user-friendly interface than its predecessor. Key improvements include the 8100-type CORONA gas/fuel management system, which is based on a sophisticated PLC and employs closed-loop control, providing even more precise control over flame characteristics and significantly enhancing equipment uptime, coating repeatability, and ultimate coating quality.
Since its launch, the JP8000TMHP/HVOF® has gained widespread popularity and recognition within the thermal spraying industry, achieving near-monopolistic market performance in the steel industry, corrugated roll industry, and valve industry. In 2011 alone, sales in the Chinese market exceeded thirty units, with particularly outstanding success in the valve industry across the Yangtze River Delta region—Jiangsu, Zhejiang, and Shanghai. The JP8000TM has virtually become synonymous with valve coating.
“The JP-8000TM is the next-generation system in the evolution of HVOF, featuring simpler operation, closed-loop control, and a modular hopper design.”
The new JP-8000TM system represents a revolution in the field of high-quality HVOF coatings. To achieve perfection, Praxair Surface Technologies designed the JP-8000TM console around two primary objectives: operator/system safety and ease of use. The JP-8000TM features a separation of fuel, gas, and electrical components, as well as high- and low-flow controls and pressure switches that provide alarms and automatic shutdowns when operations attempt to exceed specified limits. An intuitive graphical user interface (GUI)—a “touchscreen”—facilitates parameter setting and monitoring, ensuring consistent coating properties at all times. As an option, the GUI touchscreen can be detached from the main control unit and installed remotely, housed in a separate drawer unit containing electronic and gas/fuel/water modules. A key benefit of the JP-8000TM’s high particle velocity is its exceptionally dense coatings with low oxide content. This high density is achieved through tightly and uniformly packed particles. The low oxide content is attained by maintaining low particle temperatures and minimizing the particles’ residence time within the flame. These characteristics are particularly advantageous in applications requiring wear-resistant, high-hardness coatings as well as clean, dense coatings that offer excellent corrosion resistance.
System advantages:
System
The JP-8000TM system consists of an 8100-type CORONA console, a 5220-type standard spray gun, a 1264-type powder feeder, all necessary spray gun and supply hoses, and an operating manual.
8100 Model CORONA Console
The Model 8100 is a closed-loop, fully automated control console equipped with a “touchscreen” graphical user interface (GUI) that is easy to read and follow. Operators simply select a process recipe from memory and then tap the “Run” button on the screen. Process engineers can easily develop and store new process recipes using the “Development” screen. The touchscreen makes the console’s user interface exceptionally user-friendly. To operate the system, operators must first log in. Different levels of protection can be configured to prevent unauthorized users from accessing the coating development, process recipe, run initiation, or maintenance screens.
The application menu screen includes numerous options, such as imperial and metric units, powder feeder settings, reports, and maintenance schedules.
The maintenance schedule screen is used to create maintenance schedules for spray guns, consoles, and powder feeders.
The development mode screen is used for spray parameter development. It is similar to the control panel screen, but parameters can be adjusted during the spraying process. Parameters can be easily transmitted to the process recipe screen and stored with a single touch on the touchscreen.
The process recipe screen is used to select existing parameters or re-enter new ones.
The control panel display shows all the data that the operator must monitor during the spraying process. The parameters are displayed only and cannot be adjusted.
The Type 8100 modular circuit is designed as a self-contained, drawer-type unit that can be easily and smoothly pulled out for repair and maintenance. If necessary, a single drawer module can be removed and replaced with a new one in a very short time, minimizing downtime.
Thanks to the precise control of oxygen and fuel flow rates, the JP-8000TM can produce high-quality, reproducible coatings. The oxygen flow rate is controlled by a mass flow meter (MFM) and regulated via a gas proportional valve loop. The fuel flow rate is controlled by the turbine wheel of the oil pump and a variable-speed motor. Both loops operate in closed-loop control, providing unique and unparalleled control over the spraying process. As a result, the console can precisely adjust the spraying parameters to meet the requirements of applications ranging from simple to highly demanding conditions.
The Model 8100 is designed for the safe operation and economical use of liquid fuels such as kerosene. Compared to volatile gaseous fuels (such as hydrogen, propane/propylene, or natural gas), liquid fuels are easier and safer to handle. Kerosene is also cheaper than most other HVOF gaseous fuels.
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Spraying equipment SPRAY EQUIPMENT
Tungsten carbide coating for equipment in the new energy industry
In the lithium battery industry, various types of equipment are coated with tungsten carbide wear-resistant coatings, including spiral shafts, screw conveyors, battery raw material crushers, mixers, conical hoppers, powder handling machines, feeding systems, and more. We offer tungsten carbide coating services via plasma spraying and provide complete production lines for supersonic tungsten carbide spraying equipment. 1. Our equipment is suitable for wear-resistant components in various lithium battery industry devices, such as spiral shafts, screw mixers, crushers, tanks, cylinders, conical hoppers, powder handling machines, feeding systems, and electrode manufacturing equipment—providing durable wear-resistant coatings. 2. Our coatings are ideal for spiral shafts, screw mixers, powder mixers, V-shaped mixers, conical mixers, and plow-type mixers, offering wear-resistant coatings for plow blades and cutting edges. 3. The tungsten carbide coatings achieve a hardness of HRC75 or higher, effectively preventing metal abrasion from contaminating powders. 4. Guangzhou Sanxin utilizes American Praxair supersonic spraying equipment and imports high-quality tungsten carbide materials. Before Tungsten Carbide Coating on Lithium Battery Equipment Spiral Shafts Supersonic Tungsten Carbide Coating Application After Supersonic Tungsten Carbide Coating on Spiral Shafts After Supersonic Tungsten Carbide Coating on Spiral Shafts After Tungsten Carbide Coating on Battery Raw Material Equipment Grating Plates After Tungsten Carbide Coating on Battery Raw Material Equipment Grating Plates After Tungsten Carbide Coating on Crusher Machines After Tungsten Carbide Coating on Crusher Machines Battery Raw Material Equipment Tanks Battery Raw Material Equipment Conical Hoppers and Covers Sanxin’s Thermal Spray Coating Processing Equipment and Capabilities: We offer thermal spray processing services using American PRAXAIR supersonic spraying equipment, American Miller plasma equipment, and other domestically produced thermal spray and plasma equipment. A. Coating Processing Equipment: We have over ten units of American PRAXAIR supersonic spraying equipment, American Miller plasma equipment, domestic supersonic spraying equipment, domestic plasma equipment, and arc spraying equipment. B. Coating Processing Workshops: We have two enclosed spray operation rooms and one enclosed sandblasting workshop, with an annual capacity to process 100,000 coated parts. C. Coating Machinery: We possess over ten types of machining equipment, including various lathes, high-precision grinders, and precision polishing machines, along with a full set of advanced quality inspection equipment and surface analysis instruments. Display of Sanxin’s Imported Thermal Spray Equipment: American Import—PRAXAIR JP8000 Supersonic Spraying Equipment PRAXAIR JP8000 Computer Operation Interface British Metallisation Spraying Equipment American Miller Plasma Spraying Equipment The JP8000 Supersonic Spraying System Produced by American Praxair—Features: The JP8000 spraying system is currently the world’s most advanced thermal spray equipment. Its spray gun power can reach up to 250 kW, with a flame temperature of 2,800°C and a combustion chamber pressure of up to 120 × 6.89 kPa. The powder particle velocity can reach 1,200 m/s, making it the only spraying equipment capable of producing compressive stress coatings. Coatings applied using this equipment exhibit high density, excellent bonding performance, low oxidation, and superior quality compared to Jet-kote coatings. The JP-8000TM HP/HVOF® system is the “next-generation” version of the earlier JP-5000®. It is our new, ultra-high-performance HVOF system featuring advanced control, extremely high productivity, and unique coating quality. Thanks to a series of exciting new features, the JP-8000TM boasts a more user-friendly interface than its predecessor. Improvements include the 8100 CORONA gas/fuel management system based on a sophisticated PLC and closed-loop control, providing more precise flame control, increasing equipment uptime, enhancing coating reproducibility, and improving final coating quality. Since its launch, the JP8000TMHP/HVOF® has gained widespread acclaim and recognition within the thermal spray community, achieving near-monopoly status in industries such as steel, corrugated roller manufacturing, and valve production. In 2011 alone, sales in the Chinese market exceeded thirty units, with particularly outstanding success in the valve industry in the Yangtze River Delta region. The JP8000TM has almost become synonymous with valve spraying. “The JP-8000TM is the next-generation system in the evolution of HVOF technology, featuring simpler operation, closed-loop control, and a modular drawer-style design.” The new JP-8000TM system represents a revolution in high-quality HVOF coating technology. To ensure perfection, Praxair Surface Technologies designed the JP-8000TM console around two primary goals: operator/system safety and ease of use. The JP-8000TM adopts separate fuel, gas, and electrical components, with high/low flow control and pressure switches that trigger alarms and shut down the system if operations exceed specified limits. The intuitive graphical user interface (GUI) “touchscreen” simplifies parameter setting and monitoring, ensuring consistent coating characteristics at all times. As an option, the GUI touchscreen can be detached from the electronic and gas/fuel/water module drawer unit and installed remotely. The key benefits of the JP-8000TM’s high particle velocity are its dense coatings and low oxide content. Density is achieved through tightly packed, uniform particle deposition, while low oxide content results from lower particle temperatures and shorter residence times in the flame. These features are especially beneficial in applications requiring highly wear-resistant, hard coatings and clean, dense coatings resistant to corrosion. System Advantages: The JP-8000TM system consists of the 8100 CORONA console, a standard 5220 spray gun, a 1264 powder feeder, all necessary spray gun hoses, and an operating manual. The 8100 CORONA Console: The 8100 is a fully automatic, closed-loop control console equipped with an easy-to-read and follow “touchscreen” graphical user interface (GUI). Operators simply select a process recipe from memory and press the “Run” button on the screen. Process engineers can easily develop and store new recipes using the “Development” screen. The touchscreen makes the console interface extremely user-friendly. To operate the system, operators must first log in. Different levels of protection can be set to prevent unauthorized users from accessing the coating development, process recipe, start-up, or maintenance screens. The application menu screen includes numerous options, such as imperial and metric units, powder feeder settings, reports, and maintenance schedules. The maintenance schedule screen is used to create maintenance schedules for spray guns, consoles, and powder feeders. The development mode screen is used for developing spray parameters. Similar to the control panel screen, parameters can be adjusted during the spraying process. Parameters can be easily transferred to the process recipe screen with a single touch. The process recipe screen is used to select existing parameters or re-enter new ones. The control panel screen displays all data that operators must monitor during the spraying process. Parameters are displayed but cannot be adjusted. The 8100 module circuit is designed as independent drawers, allowing easy removal for repair and maintenance. If necessary, a drawer module can be removed and replaced with a new one in a very short time, minimizing downtime. Thanks to precise control of oxygen and fuel flow, the JP-8000TM delivers high-quality, reproducible coatings. Oxygen flow is controlled by a mass flow meter (MFM) and gas proportioning valve loop. Fuel flow is controlled by the turbine wheel and variable-speed motor of the oil pump. Both loops are closed-loop controlled, providing unique control over the spraying process. Ultimately, the console can produce coatings that meet the requirements of both simple and extreme application conditions. The 8100 model is designed for safe operation and economical use of liquid fuels such as kerosene. Liquid fuels are easier and safer to handle compared to volatile gaseous fuels like hydrogen, propane/propylene, or natural gas. Kerosene is also cheaper than most other HVOF gas fuels. H.C. Starck Company—Spraying Materials: H.C. Starck, a global leading multinational company, is dedicated to the research, development, and production of customized high-performance metal and ceramic powders as well as metal products. · The company’s products are primarily made from five technologically advanced metals: tantalum (Ta), niobium (Nb), tungsten (W), molybdenum (Mo), and rhenium (Re). · H.C. Starck’s tantalum powder, tungsten powder, tantalum sputtering targets, and nickel-niobium products hold the number one global market share. · A global leader in technological metal recycling. · The company operates under a comprehensive business model consisting of three main segments: - Advanced Metal and Ceramic Powders (AMCP) - Finished Products (FPR) - Ceramic Products (CER) · Headquarters located in Munich, Germany. · Twelve modern production facilities across Europe, North America, and Asia. · Approximately 3,000 employees worldwide. · Currently in China: H.C. Starck Chemical Trading (Shanghai) Co., Ltd., H.C. Starck Special Materials (Taicang) Co., Ltd., and the under-construction H.C. Starck Jiangtung Ganzhou joint venture factory.
设备
喷涂
涂层
碳化钨
系统
控制
超音速
jp-8000tm
画面
Product Description
Spraying tungsten carbide onto new energy equipment
In the lithium battery industry, various types of equipment are coated with tungsten carbide for wear resistance. Screw shaft, screw conveyor machinery, Battery material pulverizer, mixer, Conical hopper , powder material Machine, feeder, Tungsten carbide with surface carbonization Wear-resistant coating.
We can provide plasma spraying services for tungsten carbide coatings. Providing a production line for supersonic equipment used in tungsten carbide thermal spraying.
1. Suitable for various types of lithium-ion battery industry equipment. Screw shaft, screw mixer, Wear-resistant parts for crushers, Tank body, Cylinder body, conical hopper, Powder material Machine, feeder, Electrode manufacturing equipment, Wear-resistant coating.
2. Suitable for all types Spiral shaft, Spiral mixer, Powder mixer, v Type mixer, conical mixer, Plow-type mixer with wear-resistant coatings on the plow blades and blades.
3. The tungsten carbide coating achieves a hardness of HRC75 or higher, effectively preventing metal materials from wearing down and contaminating the powdered material.
4. Guangzhou Sanxin uses American Praxair supersonic spraying equipment and selects imported tungsten carbide materials.
Before spray coating the spiral shaft of lithium battery equipment: Supersonic spraying of tungsten carbide.
After supersonic spraying tungsten carbide onto the helical shaft After supersonic spraying tungsten carbide onto the helical shaft
After spraying tungsten carbide onto the partition plates of battery raw material equipment, ... After the battery raw material equipment partition plates are coated with tungsten carbide,
After tungsten carbide spraying on the crusher After tungsten carbide spraying on the crusher
Battery raw material equipment tank body Conical Hopper and Cover Plate for Battery Raw Material Equipment
Sanxin Company’s Thermal Spray Coating Processing Equipment and Capabilities
PRAXAIR of the U.S. offers supersonic thermal spraying, and Miller plasma equipment from the U.S. provides a wide range of thermal spray services.
A. Coating Processing Equipment: We are equipped with more than ten units of coating equipment, including U.S.-made PRAXAIR supersonic spraying equipment, U.S.-made Miller plasma equipment, domestically produced supersonic spraying equipment, domestically produced plasma equipment, and arc spraying equipment.
B. The coating processing workshop is equipped with: 2 enclosed spray painting booths; 1 enclosed sandblasting booth; and has an annual capacity to process 100,000 coated products.
C. Coating Machining Equipment: We are equipped with more than ten types of machining equipment, including various lathes, high-precision grinding machines, and precision polishing equipment, as well as a complete set of advanced quality inspection equipment and coating surface condition analysis instruments.
Sanxin Thermal Spraying Imported Equipment Display Diagram
U.S. Import – Praxair JP8000 Supersonic Spray Coating Equipment
Praxair JP8000 Computer Operation Interface
UK Metallisation Spraying Equipment US Miller Plasma Spraying Equipment
The JP8000 Supersonic Spray System manufactured by Praxair in the United States
Features:
The JP8000 spraying system is currently one of the most advanced spray-coating devices internationally. Its spray gun can deliver a power output of up to 250 kW, with a flame temperature of 2,800°C and a combustion chamber pressure reaching 120 × 6.89 kPa. The powder ion velocity can reach as high as 1,200 m/s. This system is the only spraying equipment capable of producing compressive stress coatings. When using this equipment for coating, the resulting coatings exhibit high density, excellent bonding performance, and low oxidation levels—significantly superior coating quality compared to Jet-kote sprayed coatings.
The JP-8000TM HP/HVOF® system is the “next-generation” version of the upgraded JP-5000®. The JP-8000TM is our new, ultra-high-performance HVOF system featuring advanced control capabilities, exceptionally high production capacity, and uniquely superior coating quality. Thanks to the introduction of a series of exciting new features, the JP-8000TM boasts a more user-friendly interface than its predecessor. Key improvements include the 8100-type CORONA gas/fuel management system, which is based on a sophisticated PLC and employs closed-loop control, providing even more precise control over flame characteristics and significantly enhancing equipment uptime, coating repeatability, and ultimate coating quality.
Since its launch, the JP8000TMHP/HVOF® has gained widespread popularity and recognition within the thermal spraying industry, achieving near-monopolistic market performance in the steel industry, corrugated roll industry, and valve industry. In 2011 alone, sales in the Chinese market exceeded thirty units, with particularly outstanding success in the valve industry across the Yangtze River Delta region—Jiangsu, Zhejiang, and Shanghai. The JP8000TM has virtually become synonymous with valve coating.
“The JP-8000TM is the next-generation system in the evolution of HVOF, featuring simpler operation, closed-loop control, and a modular hopper design.”
The new JP-8000TM system represents a revolution in the field of high-quality HVOF coatings. To achieve perfection, Praxair Surface Technologies designed the JP-8000TM console around two primary objectives: operator/system safety and ease of use. The JP-8000TM features a separation of fuel, gas, and electrical components, as well as high- and low-flow controls and pressure switches that provide alarms and automatic shutdowns when operations attempt to exceed specified limits. An intuitive graphical user interface (GUI)—a “touchscreen”—facilitates parameter setting and monitoring, ensuring consistent coating properties at all times. As an option, the GUI touchscreen can be detached from the main control unit and installed remotely, housed in a separate drawer unit containing electronic and gas/fuel/water modules. A key benefit of the JP-8000TM’s high particle velocity is its exceptionally dense coatings with low oxide content. This high density is achieved through tightly and uniformly packed particles. The low oxide content is attained by maintaining low particle temperatures and minimizing the particles’ residence time within the flame. These characteristics are particularly advantageous in applications requiring wear-resistant, high-hardness coatings as well as clean, dense coatings that offer excellent corrosion resistance.
System advantages:
System
The JP-8000TM system consists of an 8100-type CORONA console, a 5220-type standard spray gun, a 1264-type powder feeder, all necessary spray gun and supply hoses, and an operating manual.
8100 Model CORONA Console
The Model 8100 is a closed-loop, fully automated control console equipped with a “touchscreen” graphical user interface (GUI) that is easy to read and follow. Operators simply select a process recipe from memory and then tap the “Run” button on the screen. Process engineers can easily develop and store new process recipes using the “Development” screen. The touchscreen makes the console’s user interface exceptionally user-friendly. To operate the system, operators must first log in. Different levels of protection can be configured to prevent unauthorized users from accessing the coating development, process recipe, run initiation, or maintenance screens.
The application menu screen includes numerous options, such as imperial and metric units, powder feeder settings, reports, and maintenance schedules.
The maintenance schedule screen is used to create maintenance schedules for spray guns, consoles, and powder feeders.
The development mode screen is used for spray parameter development. It is similar to the control panel screen, but parameters can be adjusted during the spraying process. Parameters can be easily transmitted to the process recipe screen and stored with a single touch on the touchscreen.
The process recipe screen is used to select existing parameters or re-enter new ones.
The control panel display shows all the data that the operator must monitor during the spraying process. The parameters are displayed only and cannot be adjusted.
The Type 8100 modular circuit is designed as a self-contained, drawer-type unit that can be easily and smoothly pulled out for repair and maintenance. If necessary, a single drawer module can be removed and replaced with a new one in a very short time, minimizing downtime.
Thanks to the precise control of oxygen and fuel flow rates, the JP-8000TM can produce high-quality, reproducible coatings. The oxygen flow rate is controlled by a mass flow meter (MFM) and regulated via a gas proportional valve loop. The fuel flow rate is controlled by the turbine wheel of the oil pump and a variable-speed motor. Both loops operate in closed-loop control, providing unique and unparalleled control over the spraying process. As a result, the console can precisely adjust the spraying parameters to meet the requirements of applications ranging from simple to highly demanding conditions.
The Model 8100 is designed for the safe operation and economical use of liquid fuels such as kerosene. Compared to volatile gaseous fuels (such as hydrogen, propane/propylene, or natural gas), liquid fuels are easier and safer to handle. Kerosene is also cheaper than most other HVOF gaseous fuels.
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