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Titanium-based powder materials are powder-form products made from metallic titanium (Ti) as the base material, processed through various manufacturing techniques. They inherit titanium’s core advantages—such as "high strength, low density, excellent corrosion resistance, and outstanding biocompatibility"—while also possessing the characteristics of powder materials, including "near-net-shape forming capability and the potential for functional coatings." These materials find extensive applications in fields such as aerospace, medical devices, high-end manufacturing, and new energy. The following sections provide a systematic analysis, covering classification, core performance, preparation processes, typical applications, and development trends.
Thermal spray priming powder is a critical material used in thermal spraying technology to enhance the bond strength between the coating and the substrate. Typically applied as the first layer (primer layer) onto a pre-treated substrate surface, it provides reliable support for subsequent working layers through mechanisms such as physical anchoring, chemical reactions, and thermal matching. This material finds extensive applications in fields including aerospace, mechanical repair, and energy. The following sections provide a detailed analysis, covering its core functions, material systems, process characteristics, and application scenarios: I. Core Functions and Mechanisms of Action
A small amount of titanium oxide has been added to the chromium oxide powder raw material, and after undergoing a series of specialized processes, a solid polyhedral powder product has been produced. While maintaining high hardness, the coating also exhibits excellent resistance to micro-vibrations and dynamic friction.
The AT3, AT13, AT20, and AT40 series of powders offer excellent cost-performance. Their coatings provide outstanding resistance to corrosion, wear, and impact, delivering exceptional overall performance.
Prepared using high-purity rare-earth raw materials and spheroidization granulation technology, this powder exhibits high sphericity, excellent flowability, and a high coating application rate. The resulting coatings demonstrate superior resistance to high temperatures and plasma corrosion. Yttrium oxide is an extremely important rare-earth oxide material. Although it is not as common as metallic materials, it plays an indispensable role in many advanced technological and industrial fields.
Zirconia coatings are among the most representative functional ceramic coatings used in thermal spraying technology. Their core applications extend far beyond the traditional realms of wear and corrosion resistance, particularly in high-end technological fields.
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