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Industry Applications INDUSTRY APPLICATION
Hydrogen Production Nickel Wire Mesh Coating Spraying Process, Plasma Spraying Equipment for Melting and Depositing Nickel-Rhenium and Nickel-Aluminum Alloy Coatings
Hydrogen production via water electrolysis is currently an important industrial method for hydrogen generation. To enhance the adsorption surface area of nickel meshes, Guangzhou Sanxin Technology Development first coats the surface of the nickel mesh with a nickel-aluminum alloy, then reacts this alloy with a concentrated sodium hydroxide solution. As a result, most of the aluminum dissolves, leaving behind numerous micropores that give the nickel mesh surface a three-dimensional porous structure. This significantly increases the adsorption surface area, thereby boosting catalytic activity and improving hydrogen production efficiency. Guangzhou Sanxin provides nickel mesh coating equipment, plasma spraying equipment, automated production lines, as well as comprehensive technical support.
The nickel wire mesh used in alkaline hydrogen production electrolyzers is plasma-sprayed with Raney nickel and nickel-aluminum alloy using a plasma spraying apparatus.
Hydrogen production via water electrolysis is currently an important industrial method for hydrogen generation. To enhance the adsorption surface area of nickel meshes, Guangzhou Sanxin Technology Development first coats the surface of the nickel mesh with a nickel-aluminum alloy, then reacts this alloy with a concentrated sodium hydroxide solution. As a result, most of the aluminum dissolves, leaving behind numerous micropores that give the nickel mesh surface a three-dimensional porous structure. This significantly increases the adsorption surface area, thereby boosting catalytic activity and improving hydrogen production efficiency. Guangzhou Sanxin provides nickel mesh coating equipment, plasma spraying equipment, automated production lines, as well as comprehensive technical support.
Industrial hydrogen production nickel mesh spray coating, plasma spraying equipment, hydrogen production nickel mesh spray coating with nickel-aluminum alloy coating.
Hydrogen production via water electrolysis is currently an important industrial method for hydrogen generation. To enhance the adsorption surface area of nickel meshes, Guangzhou Sanxin Technology Development first coats the surface of the nickel mesh with a nickel-aluminum alloy, then reacts this alloy with a concentrated sodium hydroxide solution. As a result, most of the aluminum dissolves, leaving behind numerous micropores that give the nickel mesh surface a three-dimensional porous structure. This significantly increases the adsorption surface area, thereby boosting catalytic activity and improving hydrogen production efficiency. Guangzhou Sanxin provides nickel mesh coating equipment, plasma spraying equipment, automated production lines, as well as comprehensive technical support.
Rotor, pole-changing wheel, and spiral supersonic plasma-sprayed tungsten carbide coating for new-energy lithium battery powder preparation equipment.
To isolate metallic foreign objects, lithium battery material manufacturers apply protective coatings to components of production equipment that come into contact with the materials. The three key properties—wear resistance, high-temperature resistance, and non-metallic nature—make tungsten carbide spraying an ideal choice; consequently, most lithium battery material production processes incorporate extensive tungsten carbide spraying for protection.
Supersonic Spray Coating for Roll Processing
Metal thermal spraying technology is one of the commonly used metal surface protection techniques in modern industrial development. As this technology has matured, an increasing number of industries have begun adopting thermal spraying to enhance the surface strength and perform surface repairs on damaged mechanical components. Using metal thermal spraying technology to repair the surfaces of damaged products can effectively extend the service life of the substrate, thereby reducing costs and improving production efficiency—making it an important technological approach for modern industrial development. As a critical component in mechanical equipment, rolls are widely used across various industries. Therefore, it is essential to enhance their performance in areas such as wear resistance, corrosion resistance, and high-temperature resistance. Guangzhou Sanxin Supersonic Thermal Spraying Services endows rolls with these indispensable properties. Choose Sanxin—choose peace of mind!
Application site of the SX-80 plasma equipment in the semiconductor chip industry
The Guangzhou Sanxin SX-80 plasma equipment is being applied at semiconductor chip manufacturing sites. This plasma equipment is used to apply insulating coatings on coating machines, as well as high-temperature-resistant zirconia coatings on lithography and etching machines. These coatings effectively enhance the equipment’s resistance to high temperatures and corrosion, improve its stability, and extend its service life, thereby providing higher-quality equipment services for the chip manufacturing industry.
SX-80 plasma equipment is used by a semiconductor wafer manufacturing equipment manufacturer in Anhui.
The Guangzhou Sanxin SX-80 plasma equipment has been applied by a semiconductor wafer manufacturing equipment manufacturer in Anhui, where it is used to spray high-temperature and corrosion-resistant ceramic coatings. The Guangzhou Sanxin SX-80 plasma equipment, with its excellent performance and highly efficient spraying results, has been successfully deployed in the company’s new equipment coating project. Plasma spraying technology enables uniform application of ceramic coatings onto equipment surfaces, enhancing their resistance to high temperatures and corrosion. This not only extends the service life of the equipment and improves production efficiency but also brings greater economic benefits to the enterprise.
Motor bearing insulation coating—plasma spraying, SX-80 plasma spraying equipment
Characteristics of Plasma Spraying: It can spray a wide variety of coating materials, especially those with high melting points and refractory properties, such as refractory metals, ceramics, metal-ceramics, and other special functional materials. Inert gases can be selected as the working medium, reducing oxidative reactions of sprayed particles during flight. The coating exhibits high bonding strength and low porosity; fine coatings can be produced by precisely controlling process parameters.
Plasma Spraying Equipment for Bearing Insulating Ceramic Coatings
Characteristics of Plasma Spraying: (1) It can spray a wide variety of coating materials, especially those with high melting points and refractory materials such as refractory metals, ceramics, metal-ceramics, and other special functional materials. (2) Inert gases can be selected as the working medium, reducing oxidative reactions of sprayed particles during flight. (3) The coatings exhibit high bonding strength and low porosity; fine coatings can be prepared by precisely controlling process parameters. The SX-80 Plasma Coating Equipment was developed based on the introduction and absorption of plasma spraying equipment such as PT-A3000 and METCO-9M. Its overall performance is comparable to that of the METCO-9M. The equipment consists of the following systems: ① main power supply ② control cabinet ③ transfer box ④ powder feeder ⑤ spray gun ⑥ heat exchanger and piping connections. All major components and instruments of the equipment are sourced from well-known brands such as Schneider, Omron, and Chint, ensuring stable and efficient operation. Equipment design operating environment: Voltage: AC 380V ±10% Frequency: 50 Hz Temperature: -5°C to 40°C Relative humidity: 50%-95%