Tungsten carbide wear-resistant coating applied to the rotors and sealing devices of internal mixers.

Guangzhou Sanxin utilizes the advanced, U.S.-imported PRAXAIR JP8000 supersonic spraying equipment to apply wear- and corrosion-resistant coatings to tungsten carbide spray-mixed rotor blades, mixing chambers, and sealing devices of internal mixers.

The manufacturer provides on-site construction services for nano-ceramic coatings and plasma cladding in the lithium-ion new energy industry.

On-site Plasma Coating Spray Application Procedure 1. Site cleanup, enclosure of the construction area, and connection of power and gas to the construction equipment; 2. Surface sandblasting treatment of the substrate to meet or exceed the national standard of Sa2.5 or higher; 3. On-site plasma cladding spray application; 4. Quality inspection: use a compositional analyzer to check the material composition and content of metallic impurities; perform hardness and thickness measurements of the coating; and carry out acceptance testing upon completion of the work.

Undertaking on-site construction of lithium-ion battery industry equipment, plasma cladding coatings, and nano-ceramic coatings.

Guangzhou Sanxin Company utilizes American Miller plasma cladding equipment and technology to perform on-site cladding of nano-ceramic coatings, which are suitable for hopper, screw, and ribbon mixing and conveying systems in the lithium-ion new energy industry.

Tungsten Carbide Wear-Resistant Coating for Spiral Shafts

Wear-resistant coating for electrode roller

Tungsten Carbide Coating for Electrode Rollers: The typical manufacturing process for lithium-ion battery electrodes involves mixing active materials, binders, and conductive agents to form a slurry, which is then coated onto both sides of copper or aluminum current collectors. After drying, the solvent is removed, resulting in electrode sheets. The particle coating on these electrode sheets is subsequently compacted and densified through rolling, followed by cutting or slitting into individual strips. Rolling is the most commonly used compaction technique for lithium-battery electrodes. Compared to other compaction methods, rolling significantly alters the pore structure of the electrode sheets and also affects the distribution of conductive agents, thereby influencing the electrochemical performance of the battery. To achieve an optimized pore structure, it is crucial to have a thorough understanding of the rolling compaction process. Figure 1 illustrates the basic process of electrode rolling. Materials—Equipment—Processes—Solutions: We have accumulated extensive experience in coating applications and are currently replicating these successful cases. We will guide you through the entire coating-manufacturing transition process, ensuring: rapid production start-up; a reliable supply solution covering materials, equipment, and processes all in one package; coating trials conducted either at your site or at our technology center; and consistently high coating quality and efficiency.

Powder mixing machinery for spraying tungsten carbide

Tungsten carbide spray coating for mixing equipment dispersing discs

Tungsten Carbide Coating for Mixing Equipment Agitator Disks—Our company uses the Plascoat JP8000 equipment from U.S. Plascoat to apply tungsten carbide coatings. The performance parameters of our tungsten carbide coating, applied using the U.S. Plascoat JP8000 equipment, are as follows: Hardness: Above HV1300 (HVAF); Porosity: Less than 0.5% (HVAF); Bond Strength: Greater than 80 MPa (HVAF). If your products have extremely high requirements for surface finish and dimensional accuracy, or if they will be in long-term contact with liquids and demand enhanced wear resistance and corrosion protection, you should choose our tungsten carbide coating applied using the U.S. Plascoat JP8000 equipment. We have accumulated extensive experience in material, equipment, process, and solution development for coating applications, and we are currently replicating these successful cases. We will guide you through the entire coating manufacturing transition process, ensuring: rapid production start-up; a reliable supply solution covering materials, equipment, and processes all in one package; coating trials conducted either at your site or at our technical center; and consistently high coating quality and efficiency.

Lithium battery equipment spray-on wear-resistant and insulating coating made of tungsten carbide.

Tungsten Carbide Coating for JP8000 Device

Our company uses the American Plax JP8000 equipment to apply tungsten carbide coatings to highly wear-resistant, ultra-smooth rollers. The performance parameters of our tungsten carbide coatings are as follows: Hardness: HV1300 or higher (HVAF); Porosity: Less than 0.5% (HVAF); Bonding Strength: Over 80 MPa (HVAF). If your products demand exceptionally high surface finish and dimensional accuracy, or if they will be in long-term contact with liquids and thus require enhanced wear resistance and corrosion protection, you should choose our tungsten carbide coatings applied using the American Plax JP8000 equipment. We have accumulated extensive experience in coating application—covering materials, equipment, processes, and solutions—and we are currently replicating these successful cases. We will guide you through the entire coating manufacturing transition process, ensuring: rapid production start-up; a reliable supply solution that encompasses everything—from materials and equipment to processes; coating trials conducted either at your site or at our technical center; and consistently high coating quality and efficiency.