Welcome to the official website of Guangzhou Sanxin Metal Technology Co., Ltd.!

All
  • All
  • Product Management
  • News and Information
  • Introduction content
  • Enterprise outlets
  • Frequently Asked Questions
  • Corporate Video
  • Company Portfolio

Search

Spray coating processing SPRAY PROCESSING

Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants.
+
  • Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants.

Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants.


★ Wear- and Corrosion-Resistant Products and Technologies for Power Plants, Chemical Plants, Steel Mills, and Cement Plants—New Wear- and Corrosion-Resistant Technologies I. Wear- and Corrosion-Resistant Ceramic Tiles Wear- and corrosion-resistant ceramic tiles are manufactured by high-pressure molding and high-temperature sintering using a variety of hard materials. They exhibit excellent resistance to acid and alkali corrosion and possess extremely high hardness. Their Mohs hardness reaches as high as 8.5 to 9.0, offering wear resistance unmatched by other materials. The service life of these tiles can extend up to two major overhaul cycles. These ceramic tiles are bonded to surfaces requiring wear and corrosion protection using high-temperature resistant organic composite adhesives, or securely fastened with bolts. They feature long service life, ease of installation, and suitability for various types of irregularly shaped equipment. To date, they have been widely adopted and praised by users in over a hundred power plants and steel mills across China. Interlocking Fixed-Type Ceramic Tiles Type and Specifications: No. | Shape | Color | Bonding Method | Specifications (mm) --- | --- | --- | --- | --- 1 | Square | Red, White | Composite Adhesive | 18×18×4 2 | Irregular Shape | Red, White | Composite Adhesive | 15×15×5 3 | Ultra-Thin | White | Composite Adhesive | 20×14×0.8 4 | Spherical | White | Composite Adhesive | 18×18×10 5 | Perforated | Red | Riveting or Spot Welding | 100×48×5

Key words :

水泥厂设备防磨抗蚀产品及技术

Request for quotation Phone: 020-84836251

Product Description

★ Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants
 
 
Anti-corrosion and wear-resistant new technology
I. Wear-Resistant and Corrosion-Resistant Ceramic Tiles
Wear-resistant and corrosion-resistant ceramic tiles are manufactured by high-pressure molding and high-temperature sintering using a variety of hard materials. They exhibit excellent resistance to acid and alkali corrosion and possess exceptionally high hardness. Their Mohs hardness ranges from 8.5 to 9.0, and they offer wear resistance that is unmatched by other materials. Their service life can extend up to two major overhaul periods.
This ceramic sheet is bonded to areas requiring wear and corrosion resistance using a high-temperature-resistant organic composite adhesive, or securely fastened with bolts. It features a long service life, ease of installation, and suitability for various types of irregularly shaped equipment. Currently, it has been widely adopted and promoted in over a hundred power plants and steel mills across the country and has received high praise from users.
  
Fixed-occlusion ceramic veneers
Type specification:
Serial Number External Appearance Color Combination Method Specification (mm)
1 square, red and white composite adhesive type, 18×18×4
2 Irregular-shaped red and white composite adhesive type 15×15×5
3 Ultra-thin white composite adhesive type 20×14×0.8
4-ball, white, composite adhesive type, 18×18×10
5 with holes, red, riveted or spot-welded, 100×48×5
    
Technical indicators:
Mohs hardness, compressive strength, bulk density, temperature resistance range
≥8.5 ≥550 MPa ≥3.5 g/cm³ Adhesive ≤350℃
Scope of application:
Widely used in coal-handling, material-conveying, ash-disposal, and dust-control systems at enterprises such as thermal power plants, metallurgy, petroleum, chemical industry, mining, and building materials industries—these systems feature wear resistance, corrosion resistance, and erosion resistance.
Part used:
A. The coal pulverizer outlet ducts of power plant boilers, material bins, hoppers, coarse and fine powder separators, primary air-powder pipelines, induced draft fans, inner casings of pulverized coal discharge machines, fan blades, and other components.
B. On equipment such as dust removal systems in steel plants (smelting plants), duct bends, and the inner shells of dust collectors.
                                
Impact-resistant stud rubber-composite ceramic
Construction method:
A. First, use a grinder to remove scale, oil, and rust from the surface of the equipment to be coated, then clean the surface thoroughly with a chemical cleaning agent.
B. Mix components A and B of the composite adhesive according to the specified ratio, then evenly apply the adhesive onto both the steel plate and the ceramic plate. Next, carefully affix the entire piece onto the treated surface in sequence, press firmly, and remove the protective release paper from the surface.
C. Allow to air-dry naturally for 24 hours, or use a sun lamp to accelerate curing by heating until fully cured.
D. The perforated ceramic sheet is installed using riveting or spot welding.
II. High-Temperature Corrosion-Resistant and Wear-Resistant Coating
The high-temperature corrosion- and wear-resistant coating is meticulously formulated and processed using advanced technologies such as ultra-hard new materials, innovative synthesis processes, and nano-scale particle grading. At room temperature, this product cures rapidly; at high temperatures, it forms a hard metal-ceramic structure with excellent high-temperature wear resistance, high thermal conductivity, strong corrosion resistance, superior adhesion to metal surfaces, and excellent thermal shock stability. It is resistant to flaking and cracking, and its service life can last through an entire major overhaul period.
        
Product Model:
Model | Application Range
Type I: High- and Low-Temperature Economizers, Low-Temperature Superheaters, Low-Temperature Reheaters
Type II: High-temperature superheater, high-temperature reheater, screen-type superheater, screen-type reheater, water-cooled wall
Type III: Superheaters, reheaters, economizer bends, and other components subject to particularly severe erosive wear.
Technical indicators:
Project Name Technical Specifications
Appearance: Components A and B (dry and wet materials)
Specific gravity (g/cm³): 3.0–3.5
Tensile strength in the plane (kgf/cm³) 60.7
Thermal conductivity W/(m·K) 18.2
Wear resistance (mg/1000r) ≤10
Brinell hardness (HB) 167
Erosion rate (cm³/hr) 6.12×10⁻³
Operating temperature (℃): 300–1000℃
Thickness (mm) 1.0
Scope of application:
The resistance of heating surface tubes—such as economizers, superheaters, reheaters, and air preheaters—in coal-fired boilers of thermal power plants or industrial boilers—to high-temperature gas erosion and abrasion.
Construction and Curing:
1. Thoroughly remove dust and rust from the surface of the heated pipe to be coated. Then, mix components A and B according to the specified ratio, stir thoroughly, and apply evenly using a paint brush (or spray gun). Apply 2–3 coats until the prescribed thickness is achieved. The prepared coating must be used within 8 hours.
2. Allow at least 24 hours for natural curing before use. For optimal results, it is recommended to first pass steam into the pipe to dry the coating, or to perform a low-temperature bake of the boiler for more than 8 hours prior to use.
3. Before the coating is dried and sintered, absolutely no water washing is allowed.
III. High-Temperature Wear-Resistant Lining Material (Slurry)
High-temperature wear-resistant lining materials are made by rationally combining various hard metallic and non-metallic components, using a composite high-temperature binder as the bonding agent. The skeletal structure consists of turtle-shell mesh or steel wire mesh. At room temperature, the material is chemically cured; when heated, it forms a rigid ceramic matrix. As a result, these materials exhibit excellent properties such as high-temperature resistance (up to 1790℃), resistance to intense erosion, difficulty in detachment, absence of cracking, and resistance to corrosion by various media, thereby significantly extending the service life of equipment.
             
Product Model:
Model | Applicable Range
Type I Sintering Machine Main Flue
At locations such as Type II bellows ducts, pulverizing systems, separators, and dust collectors.
Type III is specifically designed for areas with particularly severe erosion and wear, such as pipe elbows and separators.
Type IV: For areas with water and alkalinity.
Type V—For areas with water and acidity.
Technical indicators:
Project Name Unit Technical Indicator
Appearance / Components A and B (dry and wet materials)
Specific gravity: 2.8–3.0 g/cm³
Rate of change of the line % 0.3
Compressive strength: 60–100 MPa (varies depending on the model)
Maximum operating temperature: 1790 ℃ (varies depending on the model)
Thickness: 10–20 mm (depending on the situation)
Applicable to:
Wear resistance of system equipment used in industries such as power, metallurgy, and petrochemicals—including coal conveying, material handling, pulverizing, ash removal, and dust control systems.

 

Anti-corrosion and wear-resistant new technology

I. Wear-Resistant and Corrosion-Resistant Ceramic Tiles

Wear-resistant and corrosion-resistant ceramic tiles are manufactured by high-pressure molding and high-temperature sintering using a variety of hard materials. They exhibit excellent resistance to acid and alkali corrosion and possess exceptionally high hardness. Their Mohs hardness ranges from 8.5 to 9.0, and they offer wear resistance that is unmatched by other materials. Their service life can extend up to two major overhaul periods.

This ceramic sheet is bonded to areas requiring wear and corrosion resistance using a high-temperature-resistant organic composite adhesive, or securely fastened with bolts. It features a long service life, ease of installation, and suitability for various types of irregularly shaped equipment. Currently, it has been widely adopted and promoted in over a hundred power plants and steel mills across the country and has received high praise from users.

  

Fixed-occlusion ceramic veneers

Type Specification

Serial Number

Appearance

Color

Combination method

Specifications (mm)

1

Square shape

Red, white

Composite adhesive type

18×18×4

2

Atypical

Red, white

Composite adhesive type

15×15×5

3

Ultra-thin

White

Composite adhesive type

20×14×0.8

4

Spherical

White

Composite adhesive type

18×18×10

5

Perforated type

Red

Riveting or spot welding

100×48×5

    

                               Technical indicators:

Mohs hardness

Compressive strength

Volumetric density

Temperature resistance range

≥8.5

≥550MPa

≥3.5 g/cm 3

Adhesive ≤ 350℃

Scope of application:

Widely used in coal-handling, material-conveying, ash-disposal, and dust-control systems at enterprises such as thermal power plants, metallurgy, petroleum, chemical industry, mining, and building materials industries—equipment that is wear-resistant, corrosion-resistant, and resistant to erosion.

Part used:

A. The coal pulverizer outlet ducts of power plant boilers, material bins, hoppers, coarse and fine powder separators, primary air-powder pipelines, induced draft fans, inner casings of pulverized coal discharge machines, fan blades, and other components.

B. On equipment such as dust removal systems in steel plants (smelting plants), duct bends, and the inner shells of dust collectors.

                                

Impact-resistant rafter rubber-composite ceramic

Construction method:

A. First, use a grinder to remove scale, oil, and rust from the surface of the equipment to be coated, then clean the surface thoroughly with a chemical cleaning agent.

B. Mix components A and B of the composite adhesive according to the specified ratio, then evenly apply the adhesive onto both the steel plate and the ceramic plate. Next, carefully affix the entire piece onto the treated surface in sequence, press firmly, and remove the protective release paper from the surface.

C. Allow to air-dry naturally for 24 hours, or use a sun lamp to accelerate curing by heating until fully cured.

D. The perforated ceramic sheet is installed using riveting or spot welding.

 

 

 

Prev: Tungsten carbide coating on the surface of the paper machine rewind roller.

Next: Supersonic Spray Calendering Roller

Online Quotation

Action
Submit a request for quotation

Spraying equipment SPRAY EQUIPMENT

Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants.
+
  • Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants.

Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants.


★ Wear- and Corrosion-Resistant Products and Technologies for Power Plants, Chemical Plants, Steel Mills, and Cement Plants—New Wear- and Corrosion-Resistant Technologies I. Wear- and Corrosion-Resistant Ceramic Tiles Wear- and corrosion-resistant ceramic tiles are manufactured by high-pressure molding and high-temperature sintering using a variety of hard materials. They exhibit excellent resistance to acid and alkali corrosion and possess extremely high hardness. Their Mohs hardness reaches as high as 8.5 to 9.0, offering wear resistance unmatched by other materials. The service life of these tiles can extend up to two major overhaul cycles. These ceramic tiles are bonded to surfaces requiring wear and corrosion protection using high-temperature resistant organic composite adhesives, or securely fastened with bolts. They feature long service life, ease of installation, and suitability for various types of irregularly shaped equipment. To date, they have been widely adopted and praised by users in over a hundred power plants and steel mills across China. Interlocking Fixed-Type Ceramic Tiles Type and Specifications: No. | Shape | Color | Bonding Method | Specifications (mm) --- | --- | --- | --- | --- 1 | Square | Red, White | Composite Adhesive | 18×18×4 2 | Irregular Shape | Red, White | Composite Adhesive | 15×15×5 3 | Ultra-Thin | White | Composite Adhesive | 20×14×0.8 4 | Spherical | White | Composite Adhesive | 18×18×10 5 | Perforated | Red | Riveting or Spot Welding | 100×48×5

Key words:

水泥厂设备防磨抗蚀产品及技术

Request for quotation E-mail:CarrieFeng07@outlook.com

Product Description

★ Wear- and corrosion-resistant products and technologies for equipment in power plants, chemical plants, steel mills, and cement plants
 
 
Anti-corrosion and wear-resistant new technology
I. Wear-Resistant and Corrosion-Resistant Ceramic Tiles
Wear-resistant and corrosion-resistant ceramic tiles are manufactured by high-pressure molding and high-temperature sintering using a variety of hard materials. They exhibit excellent resistance to acid and alkali corrosion and possess exceptionally high hardness. Their Mohs hardness ranges from 8.5 to 9.0, and they offer wear resistance that is unmatched by other materials. Their service life can extend up to two major overhaul periods.
This ceramic sheet is bonded to areas requiring wear and corrosion resistance using a high-temperature-resistant organic composite adhesive, or securely fastened with bolts. It features a long service life, ease of installation, and suitability for various types of irregularly shaped equipment. Currently, it has been widely adopted and promoted in over a hundred power plants and steel mills across the country and has received high praise from users.
  
Fixed-occlusion ceramic veneers
Type specification:
Serial Number External Appearance Color Combination Method Specification (mm)
1 square, red and white composite adhesive type, 18×18×4
2 Irregular-shaped red and white composite adhesive type 15×15×5
3 Ultra-thin white composite adhesive type 20×14×0.8
4-ball, white, composite adhesive type, 18×18×10
5 with holes, red, riveted or spot-welded, 100×48×5
    
Technical indicators:
Mohs hardness, compressive strength, bulk density, temperature resistance range
≥8.5 ≥550 MPa ≥3.5 g/cm³ Adhesive ≤350℃
Scope of application:
Widely used in coal-handling, material-conveying, ash-disposal, and dust-control systems at enterprises such as thermal power plants, metallurgy, petroleum, chemical industry, mining, and building materials industries—these systems feature wear resistance, corrosion resistance, and erosion resistance.
Part used:
A. The coal pulverizer outlet ducts of power plant boilers, material bins, hoppers, coarse and fine powder separators, primary air-powder pipelines, induced draft fans, inner casings of pulverized coal discharge machines, fan blades, and other components.
B. On equipment such as dust removal systems in steel plants (smelting plants), duct bends, and the inner shells of dust collectors.
                                
Impact-resistant stud rubber-composite ceramic
Construction method:
A. First, use a grinder to remove scale, oil, and rust from the surface of the equipment to be coated, then clean the surface thoroughly with a chemical cleaning agent.
B. Mix components A and B of the composite adhesive according to the specified ratio, then evenly apply the adhesive onto both the steel plate and the ceramic plate. Next, carefully affix the entire piece onto the treated surface in sequence, press firmly, and remove the protective release paper from the surface.
C. Allow to air-dry naturally for 24 hours, or use a sun lamp to accelerate curing by heating until fully cured.
D. The perforated ceramic sheet is installed using riveting or spot welding.
II. High-Temperature Corrosion-Resistant and Wear-Resistant Coating
The high-temperature corrosion- and wear-resistant coating is meticulously formulated and processed using advanced technologies such as ultra-hard new materials, innovative synthesis processes, and nano-scale particle grading. At room temperature, this product cures rapidly; at high temperatures, it forms a hard metal-ceramic structure with excellent high-temperature wear resistance, high thermal conductivity, strong corrosion resistance, superior adhesion to metal surfaces, and excellent thermal shock stability. It is resistant to flaking and cracking, and its service life can last through an entire major overhaul period.
        
Product Model:
Model | Application Range
Type I: High- and Low-Temperature Economizers, Low-Temperature Superheaters, Low-Temperature Reheaters
Type II: High-temperature superheater, high-temperature reheater, screen-type superheater, screen-type reheater, water-cooled wall
Type III: Superheaters, reheaters, economizer bends, and other components subject to particularly severe erosive wear.
Technical indicators:
Project Name Technical Specifications
Appearance: Components A and B (dry and wet materials)
Specific gravity (g/cm³): 3.0–3.5
Tensile strength in the plane (kgf/cm³) 60.7
Thermal conductivity W/(m·K) 18.2
Wear resistance (mg/1000r) ≤10
Brinell hardness (HB) 167
Erosion rate (cm³/hr) 6.12×10⁻³
Operating temperature (℃): 300–1000℃
Thickness (mm) 1.0
Scope of application:
The resistance of heating surface tubes—such as economizers, superheaters, reheaters, and air preheaters—in coal-fired boilers of thermal power plants or industrial boilers—to high-temperature gas erosion and abrasion.
Construction and Curing:
1. Thoroughly remove dust and rust from the surface of the heated pipe to be coated. Then, mix components A and B according to the specified ratio, stir thoroughly, and apply evenly using a paint brush (or spray gun). Apply 2–3 coats until the prescribed thickness is achieved. The prepared coating must be used within 8 hours.
2. Allow at least 24 hours for natural curing before use. For optimal results, it is recommended to first pass steam into the pipe to dry the coating, or to perform a low-temperature bake of the boiler for more than 8 hours prior to use.
3. Before the coating is dried and sintered, absolutely no water washing is allowed.
III. High-Temperature Wear-Resistant Lining Material (Slurry)
High-temperature wear-resistant lining materials are made by rationally combining various hard metallic and non-metallic components, using a composite high-temperature binder as the bonding agent. The skeletal structure consists of turtle-shell mesh or steel wire mesh. At room temperature, the material is chemically cured; when heated, it forms a rigid ceramic matrix. As a result, these materials exhibit excellent properties such as high-temperature resistance (up to 1790℃), resistance to intense erosion, difficulty in detachment, absence of cracking, and resistance to corrosion by various media, thereby significantly extending the service life of equipment.
             
Product Model:
Model | Applicable Range
Type I Sintering Machine Main Flue
At locations such as Type II bellows ducts, pulverizing systems, separators, and dust collectors.
Type III is specifically designed for areas with particularly severe erosion and wear, such as pipe elbows and separators.
Type IV: For areas with water and alkalinity.
Type V—For areas with water and acidity.
Technical indicators:
Project Name Unit Technical Indicator
Appearance / Components A and B (dry and wet materials)
Specific gravity: 2.8–3.0 g/cm³
Rate of change of the line % 0.3
Compressive strength: 60–100 MPa (varies depending on the model)
Maximum operating temperature: 1790 ℃ (varies depending on the model)
Thickness: 10–20 mm (depending on the situation)
Applicable to:
Wear resistance of system equipment used in industries such as power, metallurgy, and petrochemicals—including coal conveying, material handling, pulverizing, ash removal, and dust control systems.

 

Anti-corrosion and wear-resistant new technology

I. Wear-Resistant and Corrosion-Resistant Ceramic Tiles

Wear-resistant and corrosion-resistant ceramic tiles are manufactured by high-pressure molding and high-temperature sintering using a variety of hard materials. They exhibit excellent resistance to acid and alkali corrosion and possess exceptionally high hardness. Their Mohs hardness ranges from 8.5 to 9.0, and they offer wear resistance that is unmatched by other materials. Their service life can extend up to two major overhaul periods.

This ceramic sheet is bonded to areas requiring wear and corrosion resistance using a high-temperature-resistant organic composite adhesive, or securely fastened with bolts. It features a long service life, ease of installation, and suitability for various types of irregularly shaped equipment. Currently, it has been widely adopted and promoted in over a hundred power plants and steel mills across the country and has received high praise from users.

  

Fixed-occlusion ceramic veneers

Type Specification

Serial Number

Appearance

Color

Combination method

Specifications (mm)

1

Square shape

Red, white

Composite adhesive type

18×18×4

2

Atypical

Red, white

Composite adhesive type

15×15×5

3

Ultra-thin

White

Composite adhesive type

20×14×0.8

4

Spherical

White

Composite adhesive type

18×18×10

5

Perforated type

Red

Riveting or spot welding

100×48×5

    

                               Technical indicators:

Mohs hardness

Compressive strength

Volumetric density

Temperature resistance range

≥8.5

≥550MPa

≥3.5 g/cm 3

Adhesive ≤ 350℃

Scope of application:

Widely used in coal-handling, material-conveying, ash-disposal, and dust-control systems at enterprises such as thermal power plants, metallurgy, petroleum, chemical industry, mining, and building materials industries—equipment that is wear-resistant, corrosion-resistant, and resistant to erosion.

Part used:

A. The coal pulverizer outlet ducts of power plant boilers, material bins, hoppers, coarse and fine powder separators, primary air-powder pipelines, induced draft fans, inner casings of pulverized coal discharge machines, fan blades, and other components.

B. On equipment such as dust removal systems in steel plants (smelting plants), duct bends, and the inner shells of dust collectors.

                                

Impact-resistant rafter rubber-composite ceramic

Construction method:

A. First, use a grinder to remove scale, oil, and rust from the surface of the equipment to be coated, then clean the surface thoroughly with a chemical cleaning agent.

B. Mix components A and B of the composite adhesive according to the specified ratio, then evenly apply the adhesive onto both the steel plate and the ceramic plate. Next, carefully affix the entire piece onto the treated surface in sequence, press firmly, and remove the protective release paper from the surface.

C. Allow to air-dry naturally for 24 hours, or use a sun lamp to accelerate curing by heating until fully cured.

D. The perforated ceramic sheet is installed using riveting or spot welding.

 

 

 

Prev: Tungsten carbide coating on the surface of the paper machine rewind roller.

Next: Supersonic Spray Calendering Roller

Online Quotation

Action
Submit a request for quotation