Imported SG-100 plasma torch

The imported SG100 plasma torch is an 80-kW multiphase torch suitable for a wide range of applications. Whether you’re engaged in high-volume production requiring high-quality, uniform, and repeatable coatings or in small-batch production that demands speed and flexibility, the SG100 offers unparalleled versatility.

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Plasma spraying equipment

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Product Description

Imported SG-100 plasma torch

The imported SG-100 plasma torch is an 80-kW multipurpose torch suitable for a wide range of applications. Whether you’re engaged in high-quality, uniform, and repeatable coating production for large-scale manufacturing or need fast, flexible small-batch production, this torch delivers outstanding performance. SG-100 Plasma Torch Both offer unparalleled versatility.

The unique design of the SG-100 plasma torch enables it to use either internal or external powder feeding. Internal powder feeding ensures that particles are delivered to the location with the highest energy density in the plasma jet, thereby maximizing energy transfer and particle velocity. The combination of these two factors results in the highest coating deposition efficiency.

The two internal powder feed ports of the SG-100 plasma torch can be used independently, or simultaneously to achieve a high spraying rate. They can also be used to mix different materials within the plasma jet.

An alternative option is the external powder feed system. The external powder feed nozzle can replace the internal powder feed nozzle or be used in combination with it. Whether using internal or external powder feed, numerous incident angles can be achieved. The combination of dual internal powder feed and external powder feed makes the SG-100 plasma torch one of the most versatile and effective plasma spraying devices available.

The SG-100 plasma torch can use a variety of gases, including argon, nitrogen, helium, and hydrogen. Using helium as the secondary gas can significantly extend the lifespan of spare parts and reduce operational and assembly costs. On average, a single set of hardware can operate continuously for 200 to 300 hours. Due to... The SG-100 plasma torch features few components and a self-designed structure, which reduces assembly time and enhances precision, enabling it to meet stringent—and even demanding—CE acceptance requirements.

Under specific operating conditions, components of the SG100 plasma torch can last up to three times longer than those of other torches. Considering its relatively low cost of consumables, ease of maintenance, and exceptionally long service life of key components, the SG-100 plasma torch is an economically viable and high-quality spraying tool.

Other features: automatic calibration, wear-resistant nozzle components with a longer service life, reduced operational and assembly costs, and the ability to operate even at a power output of 100 kW.

Applicable nozzle: SG-100 plasma torch It can be used in three spray modes—subsonic, Mach 1, and Mach 2—and depending on the specific requirements, different anode and cathode configurations as well as gas distribution ring setups can be selected.

Summary

Summary of the features of the SG100 plasma torch:

1) There are three operating modes based on coating performance requirements: subsonic, Mach 1, and Mach 2.

2) Optional internal/external powder delivery modes, which can also be used in combination; powder can be delivered from multiple angles to meet various needs.

3) Sustainable working hours are relatively long; it’s easy to disassemble and maintain, with low fuel consumption.

4) No moving parts. Internal components are easy to replace, and it boasts high thermal efficiency.

5) Operation conditions, airflow velocity, and deposition rate are selectively adjustable for precisely machined components.

6) The standard configuration features internal powder delivery; an external powder delivery kit is available as an option.

7) Adaptive design—no calibration required for the nozzle electrode.

8) Long-life nozzle wear parts with easy maintenance; the anode and cathode of the spray gun have extended service lives; automatic calibration reduces operation and assembly costs.

9) Complies with CE certification.

Thanks to its low consumable costs, easy maintenance, and long service life of key components, the SG100 is undoubtedly a highly cost-effective spraying tool.

Basic Data for the SG100 Plasma Torch

Size	137mm × 143mm × 175mm
Weight	1.8 kg (net weight, without cable)
Recommended primary energy	Argon gas
Recommended secondary gas	Helium (recommended), hydrogen (optional)
Recommended power	Subsonic: 40 kW Mach I: 80 kW Mach II: 80 kW
Recommended water-cooling system	Subsonic: 30.3 l/min Mach 1: 30.3 L/min Mach II: 37.9 l/min