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A single image to understand the application of thermal spraying technology in the petroleum industry.
Release time:
2020-08-30 14:45
Source:
A single image to understand the application of thermal spraying technology in the petroleum industry.
The petrochemical industry is an important component of China’s industrial sector and occupies a critically significant position in the national economy. Corrosion and wear are serious challenges that severely threaten production in the petrochemical industry. According to surveys, the direct economic losses caused by wear and corrosion in China’s petrochemical industry amount to hundreds of millions of yuan each year. In China’s petroleum industry, the corrosion and wear of facilities such as pipelines, storage tanks, and oil well casings have become increasingly severe as the years of oil and gas field development and equipment service life extend. Meanwhile, in China’s petrochemical industry, with the increasing refining of imported high-sulfur crude oil, equipment corrosion problems are becoming ever more serious. Consequently, the adverse impacts of corrosion and wear on the safe and stable operation of equipment will become increasingly prominent, making it urgently necessary to enhance the wear resistance and corrosion resistance of extraction and processing equipment in the petrochemical industry.
Studies on component failures caused by wear and corrosion indicate that such failures mostly occur at the material surface. By employing surface engineering techniques to treat material surfaces and improve their surface properties, we can effectively extend the service life of components. Therefore, surface engineering plays a crucial role in the petroleum and petrochemical industries.
Relevant Information
The complete set of plasma-sprayed equipment has been shipped to the customer’s site in Thailand.
Core spraying equipment: SX-80 plasma spray main unit, with a 15,000℃ flame suitable for multiple materials including zirconia and silicon carbide; powder feeding accuracy of ±1%, and coating thickness tolerance ≤ ±5 μm. Environmental protection support system: Customized soundproof booth + pulse dust collector—effectively addressing spray noise pollution while achieving highly efficient dust recovery, compliant with Thai environmental standards. Automated equipment: 6-axis industrial robot + intelligent spray cart, enabling precise spraying of complex workpieces and automated loading/unloading, boosting production efficiency by 40%.
On-site engineers provide hands-on training, focusing on the core operations of plasma spraying equipment such as the SX-80. Sanxin has customized a complete solution for its customers, including an automated spraying robotic arm, a soundproof booth, and a dust removal system—ensuring both high spraying efficiency and compliance with environmental standards.
Guangzhou Sanxin Thermal Spraying Turntable Shipment
Guangzhou Sanxin Company manufactures single-station and multi-station thermal spray turntables, which can be paired with plasma equipment, supersonic equipment, and arc equipment. We offer rapid, customized production tailored to customer requirements and product dimensions. A thermal spray turntable is a high-precision rotary worktable specifically designed for thermal spraying processes—including flame spraying, plasma spraying, and arc spraying. By providing controllable rotational speed and exceptional stability, it ensures uniform coating thickness on the workpiece surface, thereby enhancing spraying efficiency and quality.
SX-80 plasma equipment is being used at a customer site in Russia.
SX-80 plasma equipment is being used at a customer site in Russia.
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