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Plasma technology is used to spray ceramic coatings onto the piston rods of gate operators.
Release time:
2022-08-16 22:04
Source:
Plasma technology is used to spray ceramic coatings onto the piston rods of gate operators.
Guangzhou Sanxin uses plasma technology to apply ceramic coatings to hydraulic cylinder piston rods. This ceramic coating technology boasts features such as excellent corrosion resistance, superior wear resistance, high precision in opening and closing strokes, ease of maintenance, and an environmentally friendly manufacturing process. As a result, it will effectively extend the service life and improve the operational efficiency of the equipment, ensuring safe and reliable operation of the project.
Ceramic piston rod hydraulic hoist. During the manufacturing and assembly of the hoist, instruments such as a metal hardness tester, coating thickness gauge, surface roughness meter, and steel tape measure were used to inspect the quality indicators of the piston rod section. The inspection report is shown in the figure below.
Relevant Information
The complete set of plasma-sprayed equipment has been shipped to the customer’s site in Thailand.
Core spraying equipment: SX-80 plasma spray main unit, with a 15,000℃ flame suitable for multiple materials including zirconia and silicon carbide; powder feeding accuracy of ±1%, and coating thickness tolerance ≤ ±5 μm. Environmental protection support system: Customized soundproof booth + pulse dust collector—effectively addressing spray noise pollution while achieving highly efficient dust recovery, compliant with Thai environmental standards. Automated equipment: 6-axis industrial robot + intelligent spray cart, enabling precise spraying of complex workpieces and automated loading/unloading, boosting production efficiency by 40%.
On-site engineers provide hands-on training, focusing on the core operations of plasma spraying equipment such as the SX-80. Sanxin has customized a complete solution for its customers, including an automated spraying robotic arm, a soundproof booth, and a dust removal system—ensuring both high spraying efficiency and compliance with environmental standards.
Guangzhou Sanxin Thermal Spraying Turntable Shipment
Guangzhou Sanxin Company manufactures single-station and multi-station thermal spray turntables, which can be paired with plasma equipment, supersonic equipment, and arc equipment. We offer rapid, customized production tailored to customer requirements and product dimensions. A thermal spray turntable is a high-precision rotary worktable specifically designed for thermal spraying processes—including flame spraying, plasma spraying, and arc spraying. By providing controllable rotational speed and exceptional stability, it ensures uniform coating thickness on the workpiece surface, thereby enhancing spraying efficiency and quality.
SX-80 plasma equipment is being used at a customer site in Russia.
SX-80 plasma equipment is being used at a customer site in Russia.
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